Malaysia Lithium-Ion Battery Recycling Equipment: This production line is capable of efficiently recovering various valuable components from used lithium-ion batteries, including copper, aluminum, positive and negative electrode active materials, graphite, stainless steel, plastic, iron, and separators. The specific implementation process is as follows: First, the batteries are disassembled using specialized crushing equipment. Then, through thermal cracking and vibrating screening, metal mixtures and electrode materials are obtained. Magnetic separation equipment is used to separate ferromagnetic materials. The remaining materials are finely ground to completely separate the electrode materials from the current collectors. Finally, a composite screening system is used in conjunction with dust removal equipment, gravity separation, and weathering treatment technology to effectively separate the positive electrode materials, copper and aluminum particles, and separators.
In terms of environmental protection, to address volatile organic compounds (VOCs) and particulate matter pollution generated during the recycling process, a comprehensive process combining pulse dust removal with thermal cracking and mechanical screening is employed. Organic exhaust gases are treated through high-temperature decomposition, integrated with an exhaust gas purification system, secondary combustion device, and photocatalytic oxidation equipment to ensure emissions meet environmental standards. The entire recycling system is automated using a programmable logic controller (PLC), featuring intelligence, energy efficiency optimization, and environmental protection characteristics.
Process Features and Advantages
- 1.Low failure rate, stable operation, capable of continuous 24-hour operation, effectively addressing the current challenge of intermittent production in equipment.
- 2.Multiple safety measures are incorporated into the production process to prevent explosions, shaft entanglement, or combustion incidents.
- 3.Low investment costs, clean and elegant appearance, compact footprint, and low equipment maintenance costs.
- 4.Excellent separation efficiency and high recovery rates, with copper, aluminum, and iron recovery rates exceeding 95%, and positive and negative electrode powder recovery rates reaching 97%.
- 5.Excellent environmental performance with zero pollutant emissions. Noise pollution, dust pollution, and organic exhaust gas pollution are effectively controlled, meeting national emission standards.
- 6.Low operational costs and minimal energy consumption.
- 7.Wide processing range, capable of crushing and sorting batteries of any model.
- 8.High processing capacity with flexible and adaptable processes, customizable to meet the specific process requirements of different customers.
