Project Overview:
The client is building a high-efficiency, environmentally friendly, and highly automated lithium-ion battery recycling production line to address the growing demand for waste battery processing and enhance the company’s overall competitiveness in sustainable operations. The client is particularly focused on the production line’s environmental compliance, automation capabilities, and overall processing efficiency, and looks forward to collaborating with an equipment partner possessing a solid technical foundation and extensive project experience.
Our Solution:
Based on the client’s specific requirements and pain points, we designed a customized lithium-ion battery recycling production system integrating green environmental protection, high-efficiency production, and intelligent management. The main advantages of this solution are:
Pre-processing Section:
- Utilizing intelligent discharge technology to safely and quickly release residual charge from waste batteries, fundamentally eliminating safety risks.
- Employing automated disassembly equipment to accurately and quickly break down battery modules into individual components such as cells and casings, facilitating subsequent refined sorting.
- Integrated Crushing and Sorting Process: Combining crushing, magnetic separation, and eddy current separation technologies, this system efficiently separates positive and negative electrode active materials, diaphragms, and metals such as copper and aluminum, significantly improving sorting accuracy and material purity.
Intelligent Management and Control System:
- PLC-based control system enables automated scheduling and monitoring of the entire production line, reducing human intervention and improving operational efficiency and stability.
- Supports remote monitoring and fault diagnosis, enabling real-time acquisition of production line operation data, timely warnings, and anomaly location to ensure continuous and stable production.
- Possesses production data acquisition and analysis capabilities, continuously accumulating and mining data value to provide reliable basis for process optimization and management decisions.
Our Key Advantages:
Customized Design: Personalized design based on the specific needs and site conditions of our Korean clients.
Cutting-Edge Technology: Integrates advanced processes and equipment such as intelligent discharge and environmentally friendly recycling.
Green and Efficient: Fully meets stringent Korean environmental regulations while achieving high recycling rates and economic benefits.
Verified Reputation: Positive customer recognition has provided strong support for their business expansion.
Implementation Results:
Comprehensive Environmental Compliance: All emissions and control indicators of the production line meet and in some cases exceed local Korean environmental regulations, truly achieving clean production.
Automation Drives High-Efficiency Operation: The production line boasts a high level of automation, significantly reducing manpower requirements and increasing production efficiency by approximately 30% compared to traditional methods.
Excellent Recycling of Valuable Metals: The recovery rate of key metals such as lithium, cobalt, and nickel reaches up to 99%, bringing significant economic returns to customers.
Reliable Operation and Simple Maintenance: Relying on an intelligent control system, the production line is highly stable, with a low failure rate, and subsequent maintenance costs are effectively controlled.
Customer Feedback: “This lithium battery recycling production line is technologically advanced and operates smoothly. It is satisfactory in terms of both environmental protection and efficiency, exceeding our initial expectations and providing solid support for our further expansion into the Korean market.”
